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Roll-to-Pallet Automation
Automatic Roll Extraction Station
Production Needs
The rolls are transferred from the rewinder to an accumulation conveyor with individual roll discharge. A robot picks up the rolls one at a time and places them at a station for external labeling, internal core labeling and inkjet marking. Once labeled, the robot automatically palletizes the rolls two at a time.
Strengths
- Palletizing of rolls without boxes. Material savings (no boxes).
- Multi-reference for rolls.
- Space optimization by eliminating boxes. More rolls per pallet.
- Compact, modular, and versatile.
- Automatic job changeover.
Other features
- Automatic reference changeover.
- Remote maintenance system equipped with IP camera and modem for remote connection, diagnostics and online support.
- Four-pallet empty pallet buffer before the palletizing station.
- One finished-pallet buffer after the palletizing station.
- Interlayer placement between envelope layers.
Optional
- NOK bag/envelope extractor.
- Inkjet system for top marking to ensure pallet traceability.
- Automatic pallet warehouse.
- Conveyor with buffer for one additional finished pallet.
